V4 Vacuum Furnace

Highly integrated design: Adopting a horizontal, side-opening, integrated machine structure, it optimizes material loading and unloading accuracy, facilitates operation, and allows for flexible equipment movement, significantly improving efficiency and space utilization.

Efficient temperature rise and fall capability: The maximum average temperature rise rate of an empty furnace reaches 10C/min, with a stepless adjustment range of 1~10C/min, accurately matching the temperature rise process requirements for heat treatment of different materials. Equipped with a standard heat exchanger rapid cooling system, it significantly enhances the cooling efficiency of the equipment, increases the equipment process turnover rate, and meets the needs of continuous production.

Optimized thermal field design: The heating chamber undergoes thermal simulation calculations to ensure temperature uniformity. It adopts a modular heating element combined with an efficient insulation layer design to reduce heat loss and improve energy efficiency ratio.

Excellent temperature uniformity: In the constant temperature zone (after holding at 800C for 1 hour), temperature is measured at 5 points, achieving a temperature uniformity of +/-5C, ensuring stable sintering quality of the material.

Multiple security protections: HMI+PLC+PID full-parameter linkage control enables real-time monitoring and adjustment of process parameters such as temperature, vacuum degree, and pressure. Multi-level safety interlocking immediately alarms and executes shutdown protection for abnormal conditions such as overtemperature, overpressure, water cut-off, and overcurrent. The independent overtemperature monitoring and power-off protection mechanism provide dual safeguards for equipment and personnel safety.

Energy-saving and environmental protection advantages: Rapid temperature rise and fall combined with efficient heat insulation can reduce electric energy/gas consumption by over 20%. The low leakage rate design minimizes the waste of protective gas, thereby lowering operating costs. The furnace body features a double-layer water cooling design, ensuring that the furnace wall temperature remains <=55C, balancing operational safety and energy utilization efficiency.

Broad applicability: With its advantages of efficient integration, precise temperature control, high safety, and energy saving, this equipment has become an ideal choice for the preparation of high-performance materials. It is widely used for high-temperature sintering of ceramics, cemented carbides, composite materials, etc. in vacuum or protective atmospheres. It can also be used for high-temperature heat treatment of metal materials under high vacuum conditions or for degassing treatment of precious metal materials.